Engineering Excellence in Mining: Bedeschi Solutions from Design to Site
For each project the company supports clients
and EPC contractors in feasibility studies, Front-End Engineering Design
(FEED), and facilitates tender documentation preparation, ensuring robust
evaluation and accurate budget estimation through a tailor-made approach.
Beyond that, Bedeschi stands out for the
ability to identify the most effective solution for each customer’s specific
needs, by working through multidisciplinary teams and delivering equipment that
is both technologically advanced and sustainably designed.
Overland conveyor systems have become one of
the most efficient and widely adopted solutions in the mining industry. Within
this landscape, Bedeschi’s overland conveyors are a leading example for
efficiency and versatility. In fact, flexible conveyor routes with vertical and
horizontal curves allow narrow transport corridors, and, as a result,
earthworks such as excavations, tunnels, bridges, and other transfer point
constructions are drastically reduced. This approach reduces lead times,
installation costs and environmental impact.
The integration of low rolling resistance (LRR)
conveyor belts with accurate roller alignment and high belt speeds reduces belt
drag and lowers belt tensions and drive torque. In addition, the use of booster
drives significantly decreases belt tensions in long conveyor systems with
elevation changes.
By following this approach, Bedeschi completed
an almost 5 km overland conveyor project in Morocco for Lafarge Holcim. The
conveyor connects the cement plant to the quarry and spans a 470 m height
difference: of the total length, in fact, 1.5 km of the conveyor passes
through mountains, and even crosses an ancient river.
Bedeschi offers always the latest new
technologies for mining conveyors, such as gearless drives, small- to
medium-sized permanent magnet motors and large separately excited synchronous
machines. These energy-efficient direct drives reduce maintenance costs and
avoid environmental hazards, such as the spillage of gear lubricants.
Bedeschi conveyor systems deliver great
performance in port operations as well. At the Terminal Graneles del Norte
(TGN) Port, in the heart of Chile’s mining region, the company provided a 1 km pipe
conveyor to connect the storage yard to the shiploader. Pipe conveyors
eliminate any material spillage, and in this case they guarantee the handling
of copper concentrate from storage to ship without any dispersion in the
surroundings, meeting anti-pollution regulations for marine environments, and
avoiding transfer towers installation.
Bedeschi’s tailor-made approach and strong
technical know‑how make a real difference when it
comes to boosting plant efficiency and productivity. By focusing on solutions
built around each project’s needs, the
company helps operations achieve meaningful, long‑lasting improvements.
The Takoradi Bulk Jetty Terminal in Ghana has
significantly increased its handling capacity thanks to Bedeschi’s equipment.
The company furnished two A-frame shiploaders, 3 kilometers of enclosed belt
conveyors, one eco-hopper, and an innovative computerized control system.
Thanks to this equipment, the terminal's overall capacity has increased by 25%,
enabling the loading of vessels up to 150,000 DWT of bauxite and manganese, and
the off-loading of various other materials such as clinker, fertilizers, etc.
After this initial refurbishment, the customer later requested additional
Bedeschi eco-hoppers to enhance the plant efficiency and sustainability even
more.
Bedeschi’s machines enable such a boost in
productivity thanks to the high capacities they can be engineered for as well.
For Port of Taman, the company provided a turnkey plant that satisfied all the
client’s needs: a fully automated coal export terminal with a total aggregated
capacity of more than 48,000 t/h on 6 different loading lines. The supply
included 4 combined bucket wheels stacker-reclaimer that reach a capacity of
8,000 t/h each, and 16 total kilometers of belt conveyors that deliver the
material to the 4 shiploaders, which have been delivered already fully erected
at the terminal jetty.
In addition to designing brand-new turnkey
plants, Bedeschi also offers excellent after-sales service and “just in time”
technical support, with a wide variety of spare parts and field inspections by
highly qualified technicians. Moreover, whether new materials are to be
handled, new ships are to be loaded, or service life is to be extended,
Bedeschi has the expertise to deliver the best technical and cost-effective revamping
solution tailored to the client’s equipment.